The availability of a fast and automated analytics platform will expand the scope, robustness, and evolution of Design of Experiment (DOE) studies. It is envisaged
that this will lead to expanded use of Quality by Design (QbD) approaches learn more in vaccine process development. Currently, the development of purification processes for vaccine polysaccharides is exceedingly complex, time-consuming, and laborious. HTPD of polysaccharides has lagged significantly behind current developmental archetypes for other biologicals such as monoclonal antibodies. The lack of simple, high throughput analytical tools has played a role in hindering the evolution of HTPD for polysaccharides. Purification process development does not require the exquisite accuracy demanded of release
assays. Instead, speed, simplicity, and precision are paramount. Especially in the context of high throughput process development, the desire to find the best conditions on a microplate, relative to the other wells, is critical. Excluding affinity separations, the maximum purification factor that can be achieved in a single-stage equilibrium experiment is typically 2 logs, obviating the need for extremely sensitive analytics. Accuracy is more important in the subsequent scale-up and demonstration of promising purification conditions. Polysaccharides, endotoxin, proteins, and nucleic acids are the Alectinib nmr major components found in harvested bacterial fermentation broths employed in industrial polysaccharide vaccine manufacturing. Their critical importance is underscored by the Ergoloid inclusion of the respective assays in the batch release package for product characterization. In the current work, analytical techniques for quantifying polysaccharides, endotoxin, and proteins were qualified. In selecting methods, emphasis was given to procedural simplicity, amenability to automation, robustness,
and precision over accuracy. In addition, the qualification process included evaluating the impact of impurities commonly encountered alongside the carbohydrate product as well as a diverse library of polysaccharides. Novel procedures were described to simplify methods and facilitate automation. A phenol sulphuric acid assay was optimized for high throughput quantitation of mono-, di-, and poly-saccharides. The assay requires only 25 μL of sample and involves no heating steps that can stymie automation. The described procedure also reduces the quantities of hazardous chemicals such as phenol and sulphuric acid, requiring only 150 μL total per sample. A linear range of approximately 2 logs (e.g. glucose: 8–1000 μg/mL) was observed for every tested carbohydrate, with the actual range derived from the specific composition of reactive sugars present. The precision of the described assay was found to be 10%. The PyroGene™ assay was simplified to a single measurement while removing a heated incubation step.